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Drawing GC 365 / GC 341, ceiling bracket

Drawing GC 365 / GC 341, ceiling installation kit

Slimdrive SC/ SC-FR 2M Slimdrive SCR/ SCR-FR 2M Slimdrive SC WK2 / SC-FR 2M WK2

Slimdrive SC/ SC-FR 2M Slimdrive SCR/ SCR-FR 2M Slimdrive SC WK2/ SC-FR 2M WK2 GB Mounting and service instructions …  Slimdrive SC/Slimdrive SC-FR 2M Contents … 1 Safety precautions … Intended use … Safety precautions … Safety-conscious working … Inspection of the mounted system … Environmentally-conscious working … Information regarding the battery directive … 2 Aids … Tools … Required consumables … 3 Components and assembly groups … Design variants … Slimdrive SC-FR 2M assembly groups, 2-leaf with tandem roller … Slimdrive SC-FR 2M assembly groups, 1-leaf … Assembly groups Slimdrive SC WK2, Slimdrive SC-FR2M WK2 … Actuation elements safety sensor equipment … 4 Mounting … 10 … Preparations to be made by the customer … 10 Mounting the Slimdrive SC … 10 Slimdrive SC WK2 … 20 Commissioning … 31 Dismantling … 35 Disposal … 35 … Service mode … 36 … Operation … 36 Functions … 36 Learning … 37 Draught lobby or vestibule via a programme switch (only at DCU1) … 38 … Service and maintenance … 39 … Mechanical service … 39 Maintenance … 40 … Troubleshooting … 41 … Mechanical faults … 41 Electrical faults … 42 Slimdrive SC/Slimdrive SC-FR 2M  Key to symbols In these instructions warnings are used to warn against injuries or material damage. XX Always read and observe these warnings! The warning symbol warns you against the danger of injury. XX Observe all the measures which are identified by the safety sign in order to avoid injuries or death. Warning symbol Warning word Meaning Danger for persons. DANGER Non-observance results in death or serious injuries.. – WARNiNG Danger for persons. Non-observance can result in death or serious injuries. Caution Danger for persons. Non-observance can result in minor injuries. Caution Information in order to avoid material damage, to understand or to optimize the processes. Important information and technical notes are emphasised in order to illustrate the correct operation. Symbol Meaning Means „Important note“ Means „Additional information“ XX Symbol for an action: Here you have to do something. XX Observe the sequence if there are several action steps. Symbol that the correspondingly marked product may not be disposed of with household waste. Product liability In accordance with the liability of the manufacturer for his products as defined in the German „Produkthaftungsgesetz“ (Product Liability Act), the information contained in this brochure (product information and proper use, misuse, product performance, product maintenance, obligations to provide information and instructions) is to be observed. Non-observance releases the manufacturer from his statutory liability. … Safety precautions … Safety precautions … Intended use Slimdrive SC/Slimdrive SC-FR 2M Slimdrive SC, Slimdrive SC-FR 2M, Slimdrive SC WK2, Slimdrive SC-FR2M WK2 are only suitable for use in entrance and interior areas of pedestrian traffic in commercial plants and public areas. Slimdrive SC, Slimdrive SC-FR 2M, Slimdrive SC WK2, Slimdrive SC-FR2M WK2 may not be used as fire- or smokeproof door drives. Slimdrive SC-FR 2M and Slimdrive SC-FR2M WK2 are tested and approved for use in escape and rescue routes. Slimdrive SC and Slimdrive SC WK2 may not be used as an escape and rescue door. … Safety precautions The prescribed mounting, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. The country-specific laws and regulations are to be observed during safety-related tests. GEZE shall not be liable for injuries or damage resulting from unauthorised modification of the system, and the approval for use in escape and rescue paths is voided when unauthorised changes are made (Slimdrive SC-FR 2M). GEZE is not liable if products from other manufacturers are used with GEZE equipment. Only original GEZE parts may be used for repair and maintenance work. The connection to the power supply must be made by a professional electrician. Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. Use a customer-accessible 10-A overload cut-out as the line-side disconnecting device. Protect the programme switch against unauthorized access. The detection field of the movement detector in the exiting direction must satisfy the AutSchR directive. In accordance with Machine Directive 98/37/EC, a danger analysis must be performed and the door system identified in accordance with CE Identification Directive 93/68/EEC before commissioning the door system. Observe the latest versions of guidelines, standards and country-specific regulations, in particular: àà BGR 232 "Guidelines for power-operated windows, doors and gates" àà DIN 18650 "Building hardware – Powered pedestrian doors" àà VDE 0100, Part 610 "Installation of high-voltage systems with nominal voltages up to 1000 V" àà DIN EN 60335-2-103 "Safety of electrical devices for home use and similar purposes; special requirements for drives for gates, doors and windows" àà AutSchR "Directive for automatic windows, doors and gates" (for Slimdrive SC-FR 2M) àà Accident-prevention regulations, especially BGV A1 "General regulations" and BGV A2 "Electrical systems and equipment" … Safety-conscious working Secure the workplace against unauthorized entry. Take the swinging area of long system parts into account. Never carry out work with a high safety risk (e.g. mounting the drive, hood or door leaf) while alone. Secure the hood/drive shrouding against falling. Use only cables prescribed in the cable plan. Lay screening in accordance with the wiring diagram. Secure loose, internal drive cables with cable ties. Before working on the electrical system: àà Disconnect the drive from the 230 V mains network, secure against restarting and check to ensure that it is not supplied with power. àà Disconnect the controller from the 24 V battery. àà Note that if an uninterruptible power supply (UPS) is used, the system will still be supplied with power despite the fact that the power supply is disconnected. Always use insulated wire-end ferrules for wire cores. Attach safety labels to glass door leaves. Danger of injury by opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! Danger of injury by unsecured pinching, impact, drawing-in or shearing spots! Danger of injury by broken glass! Danger of injury by sharp edges in the drive! Danger of injury during mounting by freely moving parts! … Slimdrive SC/Slimdrive SC-FR 2M … Safety precautions Inspection of the mounted system Measures for security and prevention of crushing, impact, shearing or drawing-in spots: àà Check the functioning of safety sensors and movement detectors. àà The detection field of the movement detector in the exiting direction must cover the opening width x … m in front of the door. The movement detector in the exiting direction (see AutSchR) must detect people moving faster than … m/s. àà Check the earth connection to all metal parts which can be touched for firm seating and good contact. … Environmentally-conscious working When disposing of the door system, separate the different materials and have them recycled. Do not dispose of batteries and storage cells with household garbage. Comply with the statutory regulations when disposing of the door system and the batteries and storage cells. … Information regarding the battery directive Applicable in Germany and in all other Member States of the European Union as well as in other European countries, together with the countries' own provisions for a separate waste battery collection system. In accordance with the Battery Directive, we are obligated to inform you of the following in connection with the sale of batteries or accumulators resp. in connection with the delivery of devices containing batteries or accumulators: àà Accumulators and batteries may not be disposed of with household waste. àà Disposal with household waste is expressly forbidden according to the Battery Directive. àà As the final consumer, you are bound by law to return spent batteries. àà Please return waste batteries to a communal collection site or retail collection location. Following use, you may return by mail any batteries received from us. The address is: GEZE GmbH, Incoming Goods, Reinhold-Vöster-Str. 21-29, 71229 Leonberg. Batteries which contain harmful substances are identified by a symbol of a crossed-out rubbish bin. The chemical designation of the harmful substance is specified underneath the rubbish-bin symbol: Cd for Cadmium, Pb for lead, Hg for mercury. … Aids Slimdrive SC/Slimdrive SC-FR 2M … Aids … Tools General tool equipment is required for mounting: àà Tape measure àà Marking pen àà Torque spanner àà Allen key in common sizes àà Open-ended wrench in common sizes àà Screwdriver set àà Torx wrench in common sizes àà Side-cutting pliers àà Crimping pliers for cables àà Electric drill àà Mitre saw àà Level In addition, you need the following tools: Tool Size/Remark Hammer drill Welding equipment Cordless screwdriver Threader for M4–M8 and corresponding drills Glass suction device for curved glass surfaces Tension belts … piece with sufficient length (4–5 m) Hoist unit e.g. Genie Hoist … or GH … (min. lifting capacity 160 kg; max. lifting height … m or … m) Levelling device Ladder … Required consumables Designation Detailed description/Remark Silicone Silicone spray Soap water Lithium soap universal lubricant on a mineral oil basis for the bearings Suitable underlay material/evening-out material for floor ring … e.g. multi-purpose grease Slimdrive SC/Slimdrive SC-FR 2M Components and assembly groups … Components and assembly groups … Design variants These mounting instructions encompass the Slimdrive SC, Slimdrive SC-FR 2M, Slimdrive SC WK2 and Slimdrive ­SC-FR 2M WK2. The Slimdrive SCR and SCR-FR 2M represent a combination of two SC or SC-FR 2M systems that can differ in form depending on the customer requirements. The representation shows the ideal case of a circular system. In order to simplify the designations, only the terms Slimdrive SC, Slimdrive SC-FR 2M, Slimdrive SC WK2 or Slimdrive SC-FR2M WK2 are used in this document. … Slimdrive SC-FR 2M assembly groups, 2-leaf with tandem roller �� �� � � �� �� �� � �� � �� � �� � � �� � … 2 … 4 … 6 … 8 … 10 Earth connector Transformer Stop buffers Deflection pulley Carrier short, 2x Locking 24 V Pulley holder Tandem roller Safety sensor close (SIS) Cable holder � � �� �� 11 12 13 14 15 16 17 18 19 20 Roller carriage Toothed belt Geared motor DCU1 / DCU1-2M Track Beam profile Terminal strip Controller Relay for SIS Control element for SIS Battery … Components and assembly groups … Slimdrive SC/Slimdrive SC-FR 2M Slimdrive SC-FR 2M assembly groups, 1-leaf Right-closing … 2 … 4 … 6 … 9 10 11 12 13 14 15 16 17 18 19 20 �� � �� � � � �� �� � �� � �� �� � �� �� �� �� � … �� � Earth connector Transformer Stop buffers Deflection pulley Carrier short Locking 24 V Pulley holder Safety sensor close (SIS) Cable holder Roller carriage Toothed belt Geared motor DCU1 / DCU1-2M Track Beam profile Terminal strip Controller Relay for SIS Control element for SIS Battery Assembly groups Slimdrive SC WK2, Slimdrive SC-FR2M WK2 � �� � � �� �� � �� � �� �� �� � � � �� �� … 2 … 4 … 6 … 8 … 8 Connecting bracket Stop buffers Facade bracket Frame tube, inside Fastening tube Reinforcing brace ceiling Rod locking unit with tandem roller Cover profile Pulley holder �� � 10 11 12 13 14 15 16 17 18 19 Earth connector Geared motor DCU … Controller Battery Transformer Driver Roller carriage Toothed belt Deflection pulley Geared motor DCU 1-2M Slimdrive SC/Slimdrive SC-FR 2M … Components and assembly groups Actuation elements safety sensor equipment � � � � � � � � � � � � � � � � � � � A Sensor system package for Slimdrive SC systems up to 1600 mm opening width … 2 … Rain cover to protect the radar detector outdoors (optional) GC 304 R, GC 304 SF (in direction of emergency exit) Radar detector for controlling the automatic doors HZC Ultrasound for protecting the opening width Ceiling installation kit for integrating the radar detector in the ceiling B Sensor system package for Slimdrive SC systems above 1601 mm opening width (only for Germany) … 6 Rain cover to protect the combination detector/light curtain outdoors (optional) GC 362 R, GC 362 SF (in direction of emergency exit) Combination detector for controlling and protecting the automatic doors GC 333 Light curtain for protecting the opening width Ceiling installation kit for integrating the combination detector/light curtain in the ceiling … 7 … 9 Mounting Slimdrive SC/Slimdrive SC-FR 2M … Mounting … Preparations to be made by the customer XX … Check the preparations to be made by the customer to ensure proper mounting: àà Type and loading capacity of the facade structure or substructure àà Levelness of the mounting surface àà Requirements of the cable plan Mounting the Slimdrive SC àà Secure the workplace against unauthorized entry. àà Always perform work with a 2nd technician. àà Use stepladder or stepstool. … .1 Mounting the floor ring XX XX Lay floor ring halves (1) and (2) together. Determine the position of the floor ring. � � XX 10 Screw the … floor ring halves together using screws, nuts and washers. Slimdrive SC/Slimdrive SC-FR 2M … .2 Mounting Aligning the floor ring In order to ensure trouble-free functioning of the Slimdrive, the floor ring has to be aligned level exactly. XX Align the floor ring every 30–40 cm using a leveling device and underlay it. Top edge of completed flooring = Top edge of floor ring. ��� ��� … .3 �� Fastening the floor ring to the underground XX XX XX XX Align the bracket (3) to the floor ring and screw it to the underground. Align the height of the floor ring once more at these points. Weld the bracket (3) to the base of the floor ring. Put on the black caps (4) (included in the scope of delivery). � � � � � GEZE cannot accept any liability if the Slimdrive SC/SC-FR 2M is mounted without a floor ring. 11 Mounting … .4 Slimdrive SC/Slimdrive SC-FR 2M Fill the floor ring space with screed (not included in performance) Take the screed height in the floor ring into account. The dimension of 22 mm in the drawing below refers to the standard floor mats of GEZE. Alternatively floor covering as desired by the customer can be used. … .5 ��� �� �� �� �� � �� Fill the floor ring space (4) with screed. �� XX Laying profile rails for side elements The space between the profile rail and the track must amount to at least 50 mm, even if the profile rail projects over the floor rail. XX XX Mount the profile rail (5) at a distance of at least 50 mm from the track. Check the dimensions on site. �� � 12 Slimdrive SC/Slimdrive SC-FR 2M … .6 Mounting Mounting the ceiling ring Lay the ceiling ring on supports during mounting. XX Connect the … half-shells (6) of the ceiling ring. � XX Screw the … half-shells together. XX If necessary, bond a sealing (7) into the water gutter. � 13 Mounting … .7 Slimdrive SC/Slimdrive SC-FR 2M Lifting the ceiling ring Warning! The ceiling ring is very heavy. XX Wear a hard hat when lifting the ceiling ring. XX Only lift the ceiling ring by means of suitable aids (e.g. pneumatic press). XX Do not stand under the raised ceiling ring. XX Use hoist units in the passage area and raise the ceiling ring (8) at least 40 mm over the side element height. � … .8 Inserting a side element XX XX XX Insert and align the side elements (9) into the profiles in the floor ring. Bond the glass blocks into the H profile. Insert the H profile (10) between the side elements. � �� 14 Slimdrive SC/Slimdrive SC-FR 2M XX Secure the inserted side elements against falling over by using a strap in the upper third. XX Spray soap water or silicone spray onto the upper rubber of the side elements and ceiling ring (8). Lower the ceiling ring (8) carefully onto the side element profiles and screw it on. XX Mounting � The ceiling ring has to lie evenly on all the side element profiles. … .9 Attaching the ring cover and ceiling panels XX XX Cut the ring profile (11) to the required length and clip in at the drive ring. If necessary, release the ring cover at the waterspout outlet. �� XX Bond the ceiling panels onto the inner and outer ceiling halves. 15 Mounting XX Slimdrive SC/Slimdrive SC-FR 2M If it exists, bond on the waterspout cover (12). �� … .10 Inserting the moving leaf WARNING! Danger of injury by broken glass. XX Always mount the door leaf together with another person. XX If not already mounted, mount … door suspensions (13) at each door leaf. �� Door suspensions for 2-leaf door with tandem roller XX XX 16 Observe the space between the carrier (short carriers at all the leaves) and the retainer and mount the carrier at the door leaf. Separate the roller carriage from the transportation lock. Slimdrive SC/Slimdrive SC-FR 2M XX Mounting Insert the door leaf (14) into the floor guide and hang in the roller carriage. �� XX XX Hang in the door suspensions from the front into the hanger bolts of the … roller carriages (15). Secure the door leaves by means of lock nuts. �� 17 Mounting Slimdrive SC/Slimdrive SC-FR 2M … .11 Aligning the door leaves Caution! Danger of crushing. The door leaves are not yet secured and slide easily. XX Ensure that the door leaves are not moved accidentally or by unauthorised persons. àà Carriers may not contact the pulley holder! àà It must be possible to move the door leaves with a maximum force of 100 N. XX XX XX Set the parallel position and height of the door leaves at the hexagon of the hanger bolts: àà Make the door leaves move smoothly individually. àà Align the door leaves flush. Ensure the same height and parallel closing edges when doing so. àà Lock the door leaves with the hexagon nut. Secure the door leaves against lateral exiting of the track: fasten the stop buffer behind the left-hand roller carriage at the left-hand door leaf. Set the stop buffer on the right-hand roller carriage of the right-hand door leaf. … .12 Connecting the door leaves to the system XX XX XX Close the door leaves and align to the centre. Move the toothed belt until the toothed-belt lock and carrier are positioned in line. Connect the carrier with the toothed-belt lock. … .13 Positioning the locking 24 V XX XX XX XX XX XX Close the door leaves. Loosen the screws (16) and (17) on the locking. Align the locking device to the toothed belt. After mounting the locking pin must be positioned above the hole in the hood so that it has free clearance. Tighten screws (16). Align the locking guide so that it has sufficient clearance on both sides. Tighten screws (17). �� �� The carrier may not strike the locking during operation! 18 Slimdrive SC/Slimdrive SC-FR 2M Mounting … .14 Setting the stop buffer XX XX Slide the door leaf to the desired opening position. Fasten the left- and right-hand stop buffer. … .15 Mounting the safety equipment àà For the mechanical installation refer to the approval drawing àà Mounting the movement detector àà For the electrical installation see the wiring diagram. Observe the safety instructions in Chapter … .16 Mounting switches/buttons àà For the mechanical installation refer to the approval drawing. A clarification on site with the site manager may be necessary. àà For electrical installation, see the wiring diagram … .17 Mounting the button programme switch àà For electrical installation, see the wiring diagram … .18 Mounting the key switch àà The button programme switch can be engaged/disengaged with the key switch. àà For electrical installation, see the wiring diagram. The key-operated switch is mandatory at the Slimdrive SC-FR 2M. The key-operated switch can be mounted optionally at the Slimdrive SC. … .19 Checking the belt guide XX Ensure that the toothed belt (18) at the motor and at the guide pulley is twisted by 180° and that the back runs over the guide pulleys. �� At the peak the belt move with their back over the double roller. 19 Mounting Slimdrive SC/Slimdrive SC-FR 2M … Slimdrive SC WK2 … .1 Preparation The floor sickle plates (1) have to be removed before the door leaves are installed. XX Loosen the … floor sickle plates (1) from the floor ring. � … .2 Mounting side elements The upper floor strip (1) and lower floor strip (2) have been premounted to each other. XX � Unscrew the upper floor strip (1) from the lower floor strip (2). � 20 Slimdrive SC/Slimdrive SC-FR 2M XX Mounting Set the lower floor strip (2) on the floor ring (4) so that the outer edge of the floor strip is flush with the outer floor ring. Distances for side closing edge: 34 mm �� Distances for wall connection: 36 mm �� XX Screw the lower floor strip (2) with countersunk screws M5×30 (3) and draw-in or rivet nut (5) onto the floor ring (4). � � � � XX Screw the upper floor strip (1) back onto the lower floor strip (2) with countersunk screws M5×20 (6). � � � 21 Mounting Slimdrive SC/Slimdrive SC-FR 2M Sliding in the side elements XX Slide the side elements (2) into the wall holding profiles (1) and place them on the upper floor strips (3). � � � � � � … 2 … 4 22 Wall holding profile Side element Upper floor strip Floor ring � Slimdrive SC/Slimdrive SC-FR 2M Mounting Screwing on the side elements XX Pre-drill the drill holes and cut the thread (M4). XX Screw the side elements (2) to the upper floor strip (3) using … countersunk screws M4x16 (5) each. A … 3 … 2 … A 23 Mounting … .3 Slimdrive SC/Slimdrive SC-FR 2M Mounting the roof Warning! The roof is very heavy. XX Wear a hard hat when lifting the roof. XX Lift the roof only by means of suitable aids (e.g., pneumatic press). XX Do not stand under the raised roof. àà The hoisting height for placing the roof must amount to at least 120 mm above the side elements. XX Place the roof (1) on the side elements. � ��� �� ���� � 24 � Slimdrive SC/Slimdrive SC-FR 2M XX Mounting Pre-drill the drive unit of the roof and the side closing edge (2) and cut the thread (M6). � Position of the fixing screws Top view (sectional view) Side view (sectional view) ��� � ��� � … 2 Roof/beam profile Side closing edge Jointing the roof edge – facade XX Use silicone (3) to joint the space between the roof edge and the facade. � 25 Mounting … .4 Slimdrive SC/Slimdrive SC-FR 2M Mounting the door leaf XX Set markings (arrows) at the positions of the fixing screws (1). � � XX Unscrew the hanger bracket (2). � � XX Insert the door leaf into the floor guide. XX Unscrew the hanger bolt (5) from the roller carriage (3). Slide the move lock (4) onto the hanger bracket (2). XX � � � � 26 Slimdrive SC/Slimdrive SC-FR 2M XX XX Mounting Slide the roller carriage (3) over the hanger bolts. Screw the hanger bracket with … screws (2) each at the marked positions into the sliding blocks. � � � � XX Screw the M8 roller carriage screw (4) into the roller carriage to determine the height position of the door leaf. � … .5 Mounting the sickle plates XX … 2 … Slide the door leaf (2) over the vertical profile of the side closing edge (1). Side closing edge Door leaf Side element � � � � � XX � Place the left-hand sickle plate (4) in the middle of the floor ring and slide it under the left-hand door leaf. � 27 Mounting XX Slimdrive SC/Slimdrive SC-FR 2M Place the right-hand sickle plate (5) in the middle of the floor ring and slide it under the right-hand door leaf. � XX Place the middle sickle plate (6) on the floor ring. � XX Screw tight all three sickle plates with screws (7). � 28 Slimdrive SC/Slimdrive SC-FR 2M … .6 Mounting Mounting the stop buffers XX … 2 … 4 Position the main closing edge door leaf (2) flush with the side closing edge (1). Side closing edge Main closing edge door leaf Door leaf Side element � � � � � XX XX � � � Align the door stop (5) to the outer roller carriage. Tighten the screw (6). � � 29 Mounting … .7 Slimdrive SC/Slimdrive SC-FR 2M Adjusting the door leaves XX XX XX XX Observe the applicable standards and guidelines on crushing, shearing and drawing-in spots. Align the door leaves flush. Ensure the same height and parallel closing edges when doing so. Fine-adjust the height and parallel position of the door leaves at the hexagon of the hanger bolts (2). Tighten the lock nut (1). � � XX 30 When the position of the door leaves is correct, tighten the hexagon socket-head screws (4) lightly and secure with lock nuts (3). � � Slimdrive SC/Slimdrive SC-FR 2M … .8 Mounting Shortening the toothed belt – cut protection If the toothed belt collides with the cut protection: XX Shorten the cut protection (2) so that the toothed belt (1) passes the cut protection without contact. � … .9 � � Adjusting the bolt lock See Supplementary mounting instructions Slimdrive SL WK2 (Mat. No. 136308). … Commissioning DANGER! Danger of fatal injury through electric shock. XX The electrical system (230 V) may only be connected by a professional electrician. XX Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. … .1 Connecting cable XX XX XX Disconnect the system from the 230 V mains network. Carry out cable routing in an orderly manner in accordance with the cable plan: àà Use cable holders. Make connections to the controller based on the wiring diagram. If flexible cables are used, attach insulated wire-end ferrules. XX Remove cables from the sliding path of the leaves and driver before commissioning and secure them with cable ties. The accumulator has to be charged completely. 31 Mounting … .2 Slimdrive SC/Slimdrive SC-FR 2M Starting the Learning function WARNING! Danger of crushing. The door leaves move. All the safety systems at the door are switched off. XX Move away from the door moving path. WARNING! Danger of injury by opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! XX When working on open drive, be cautious of rotating parts. Use the display programme switch DCU1 (Mat. No. 103940) for commissioning! XX XX XX Insert the display programme switch in the terminal field of the plug connector. Clear out detection field of all the sensors. Connect the system to the 230 V mains network. The control unit jumps to the Learning function during the initial commissioning. The display programme switch shows le. sT is then displayed for a DCU1 controller (sT = standard door) or fT for a DCU1-2M controller ( fT = escape door). A version number, e.g. … 4 for Version 1, Revision 4, is displayed. If the control unit was already operating, the Learning mode is started by selecting le in the service menu. To perform the Learning function correctly, the door leaves must be closed. XX XX XX Close the door leaves. Press the ↵ button. àà Door leaves open and close again. àà Run parameters are determined and saved. àà Learning programme is executed. If the display programme switch shows l6 , manually push door leaves to reduced opening width and press the ↵ button twice. With Slimdrive SC-FR 2M, the reduced opening width is only permissible if it is greater than the required width of the escape route. àà Door leaves open and close. When the display programme switch displays le or a U , the Learning programme has been completed. The door is ready to operate. Change the parameters or make changes in the Service mode, if necessary. XX Remove the display programme switch and insert the button programme switch. XX Close hood and screw locking pin back into locking. 32 Slimdrive SC/Slimdrive SC-FR 2M … .3 Mounting Checking operation XX XX XX XX XX Switch the system off. Switch the system on again. Set display programme switch to Automatic. Diagnosis runs automatically. Check function of assembly groups and peripherals: àà Safety sensor close (SIS) When the light barrier/light curtain/ultrasound sensor is interrupted, the door may not close following actuation. The door closes slowly after … minutes, with a fault message. àà Safety sensor open (SIO) e.g. test fixed-field sensor operation and actuation area. àà Inside contactor (KI) àà Contactor authorised (KB) àà Outside contactor (KA) àà Use the Diagnosis function in Service mode to check whether the controller has learnt all the connected assembly groups/safety systems. àà Check locking function and reset locking position, if necessary. If the system does not function, check the power supply. See also troubleshooting and elimination, fault table. 33 Mounting … .4 Slimdrive SC/Slimdrive SC-FR 2M Setting inside movement detectors Slimdrive SC-FR 2M: Inside movement detectors have to detect movements from a speed of … m/s on (AutSchR). To cover the prescribed detection area, two self-monitoring inside movement detectors may be necessary in case of large opening widths, depending on the type. XX When adjusting the movement detector, ensure that the complete opening area is detected (see drawing) and encompasses at least … m before the door. XX Adjust the sensitivity of the sensor and the detection field accordingly. Slimdrive SC: The movement detector(s) should be set so that the detection field covers the entire door opening width and up to … m in front of the door. We recommend that you install two movement detectors for door opening widths greater than … m. Inside movement detectors should detect movements from a speed of … m/s on. Movement detector with self-monitored radar, e.g. GC 304 SF with round ceiling installation kit: ��� �� ��� � �� � � After setting the movement detector(s), check the detection field on the floor. … .5 Filling in the user manual XX XX 34 Record mounted options in the user manual for the owner. Draw up a safety analysis and have it signed by the builder-owner. Slimdrive SC/Slimdrive SC-FR 2M … Mounting Dismantling CAUTION! Danger of injury due to impact and crushing! XX Secure door leaves against accidental movement. XX Secure loose components against falling. DANGER! Danger of fatal injury via electric shock! XX Before working on electrical system, disconnect the system from the 230 V mains network, secure it against restarting and check to ensure that it is not supplied with power. Disconnect the system from the mains network. Disconnect the battery. Removal is carried out in the reverse order of mounting. XX XX … Disposal see Chapter … . 35 Service mode Slimdrive SC/Slimdrive SC-FR 2M … Service mode … Operation Access to the Service mode: àà only possible with a display programme switch DCU1 (Mat. No. 103940) àà not in the "Night" operating mode àà operation only at an operated key-operated switch (at DCU1-2M) … .1 Switching the Service mode on/off XX Press the Service button (19) and button simultaneously. 19 20 21 �� �� 22 23 �� Service button Display Zero position unknown (door not completely initialised yet, not a fault) Maintenance indicator LED for reduced opening width �� �� If no key is pressed for a period of … minutes, the control unit returns to the normal operating mode. Exceptions: in the Learning mode, in the Diagnostic mode and with an isolated motor. … .2 Operating the Service mode The Service mode starts with the first function in the 1st menu (U a function). The Service mode consists of … menus which are divided into individual functions. Different settings are possible within the functions. The door leaves open and close after every change. In the Service mode the door maintains the current operating state and opens and closes accordingly. Exception: Functions le and fO . The keys of the display programme switch have the following assignment in Service mode: Key … Assignment in Description Service menu Change to previous function/setting or increase value   Change to next function/setting or decrease value ↵ Confirm function and change to the settings/accept setting and return to the current menu x Abort and return to the 1st menu ( U a function) Functions The functions of the Service mode are described in the wiring diagram. 36 Slimdrive SC/Slimdrive SC-FR 2M … Service mode Learning Close the door leaves before Learning. The door calculates its running parameters by using the Learning function in the Service mode. The display programme switch shows the following steps: Display lo l1 l2 l3 l4 l6 l7 el Description Learning programme starts Rotary transducer is being checked Locking is being tested Opening width is being learnt Door mass and friction are being determined ↵ Reduced opening width is being set Learning has been terminated Error during Learning ↵ Possible settings — — — — — Slide the door to the desired position Accepting the setting After 30 seconds: automatic acceptance Accepting the setting Restart the Learning programme (see Chapter … .2) The displays do not appear in ascending order. … .1 Learning a reduced position at escape doors (DCU1-2M) Learning a reduced opening width is possible in the course of the Learning programme. To learn a reduced opening size, the operator must submit the escape route width specified for the escape route in writing. Only when this document has been submitted is it permitted to learn a reduced opening width. The set reduced opening width must be at least as large as the required escape path width. A copy of the document must be included with the service or test log. The reduced opening width may not be less than 60% of the opening width. The controller does not learn a smaller reduced position. XX XX XX XX XX XX Before starting the Learning programme, install a jumper between terminals … and … on the control unit. Start Learning programme. When l6 is displayed at the display programme switch, move the door until the desired position of the reduced opening width has been reached. Accept the position of the door with the ↵ button. Terminate the Learning programme with the ↵ button. Remove the jumper between terminals … and … again. Check: XX Switch over the "Automatic" au programme. XX XX … .2 Press the and buttons simultaneously to bring the door into the Winter operating mode. Check the position of the reduced opening width with a tape measure by actuation or with "reduced continuous open". Canceling Learning mode XX Press the Service button and button simultaneously. 37 Service mode … Slimdrive SC/Slimdrive SC-FR 2M Draught lobby or vestibule via a programme switch (only at DCU1) The draught lobby or vestibule functions are only available at standard sliding doors (DCU1). These functions are not allowed with sliding doors in escape paths (DCU1-2M). Air lock Two sliding doors use the same programme switch. A door only opens if the other one is closed. Vestibule Two sliding doors use the same programme switch. With the draught lobby and vestibule, the programme switch only displays the fault messages of the master door. During operation of both systems only connect the voltage supply of the button programme switch at the inner door. While the outer door is being commissioned, supply the voltage of the outer door to the button programme switch. … .1 Commissioning a draught lobby or vestibule system XX XX XX XX XX XX 38 Commission the inner door (master) as with a single system. During this process the outer door (slave) is deenergised. Switch off the inner door. Commission the outer door (slave) as with a single system. During this process the inner door is de-energised. Enter the following value at the outer door in the menu item àà 01 for a draught lobby or àà … 2 for a vestibule. Check whether the value is set to … 0 in the sl menu item at the inner door. Switch off the system and commission both systems simultaneously. Slimdrive SC/Slimdrive SC-FR 2M … Service and maintenance … Mechanical service Service and maintenance Caution! Danger of injury from falling hood or ceiling panel! XX Only remove and place on the hood or ceiling panel with two persons. XX When removing the hood or ceiling panel lower the it cautiously using the hood safeguard. XX When placing on the hood or ceiling panel always latch in the hood safeguard. DANGER! Danger of fatal injury via electric shock! XX Before working on electrical system, disconnect the system from the 230 V mains network, secure it against restarting and check to ensure that it is not supplied with power. Caution! Danger of injury due to impact and crushing! XX Secure door leaves against accidental movement. XX Disconnect the battery. WARNING! Danger of injury by opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! XX When working on open drive, be cautious of rotating parts. Keep inside area of runner clean. Three teeth of the toothed belt must engage on each side of toothed belt lock. … .1 Checking the toothed belt tension Excessive toothed belt tension can result in the door leaves not moving smoothly. XX XX Start up the door. Toothed belt may not lift up from the motor gear or skip when braking toward the open position. If the toothed belt lifts up or skips, increase the toothed belt tension: àà Mark motor position at the runner. àà Move motor to the right in … mm increments. 39 Service and maintenance … Slimdrive SC/Slimdrive SC-FR 2M Maintenance After completing the maintenance work, always execute the Learning function for the door (see Chapter … .2). The prescribed maintenance work on the Slimdrive SC and Slimdrive SC-FR 2M is to be carried out by properly trained personnel at least once a year or when the service display on the display programme switch lights up (see figure below). XX XX Keep the test documents up-to-date and make them available. In the sa menu item of the 2nd Service menu query the number of openings ( co), the operating hours ( ho) and the number of FR self tests ( fO ) and document them in the maintenance manual. Always replace toothed belts after 500,000 cycles. Test object Track Roller carriage Floor guide area Floor guide area (brushes) Door leaf Toothed belt Locking Action Check for cleanliness Check the wear of the rollers Check for smooth operation Check for soiling and hardness Check for smooth movement Check for wear and damage Check tension Check the locking for damage Check for operation Battery Bolts Assembly groups and peripherals Cables Check the battery voltage Check for firm seating Check for correct operation Tandem roller Check for damage and soiling Check for correct fastening Remarks Clean the runner Remove the wear Clean floor guide area Clean or replace See Chapter … Replace toothed belt, if necessary Tighten the toothed belt, if necessary Replace toothed belt, if necessary Reposition the locking, if necessary (see Chapter … .14) Replace battery, if necessary Tighten the bolts, if necessary Replace assembly group, if necessary Check for damage and correct fasten- Fasten or replace cables, if necessary ing Replace or clean the tandem roller, if necessary Fasten and set the tandem roller correctly 40 Slimdrive SC/Slimdrive SC-FR 2M … Troubleshooting Troubleshooting DANGER! Danger of fatal injury via electric shock! XX Before working on electrical system, disconnect the system from the 230 V mains network, secure it against restarting and check to ensure that it is not supplied with power. Caution! Danger of injury due to impact and crushing! XX Secure door leaves against accidental movement. XX Disconnect the battery. WARNING! Danger of injury by opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! XX When working on open drive, be cautious of rotating parts. … Mechanical faults Cause Door leaf binds Roller carriage jammed or defective, high wear at the carrier rollers Toothed belt damaged Assembly group defective Carrier touches the pulley holder Remedy XX Check the door leaf (see below) XX Check that the toothed belt at the carrier is positioned at right angles XX Guide the toothed belt parallel XX Replace the roller carriage (see below) XX Replace the toothed belt XX Replacing the assembly group XX Adjust the belt guide roller XX … .1 Checking the door leaf XX XX XX … .2 Observe the belt tension! Loosen the carrier from the toothed belt lock. Move door leaves and check for smooth movement. àà If the door leaves do not move smoothly, reduce the toothed belt tension. àà The toothed belt may not skip. àà The door leaf can also be separated from the toothed belt for checking. If door leaves move smoothly: Check the geared motor and replace it if necessary. Replacing the roller carriage XX XX XX XX XX XX Loosen the carrier from the toothed belt lock. Loosen the lock nut at the hanger bolt of the roller carriage. Remove the door leaf. Remove the buffer from the track. Replace the roller carriage. Reinstall the roller carriage in the reverse order. 41 Troubleshooting … Slimdrive SC/Slimdrive SC-FR 2M Electrical faults Current active fault messages are briefly displayed cyclically every 10 s at the display programme switch during operation. In addition, they are also entered in the e® and O e fault memories. If the dot lights up in the left half of the display programme switch, the system was unable to completely initialise. Either there is an obstruction or something in the system itself has become jammed. The dot disappears as soon as the door has been opened completely and closed again once. Information about troubleshooting and elimination is available in the wiring diagram DCU1/DCU-2M. If no fault is indicated during a malfunction or if the display programme switch is not functioning: àà Check whether the power supply is connected. àà Check cables and cable connections. àà Check fuses in the controller and transformer, and replace if necessary (see below). … .1 Replacing fuse in transformer DANGER! Danger of fatal injury via electric shock! XX Before working on electrical system, disconnect the system from the 230 V mains network, secure it against restarting and check to ensure that it is not supplied with power. � � XX XX XX XX XX XX Insert a suitable insulated screwdriver into the opening of the PCB cover (24) above the switch. Carefully press end wall of PCB cover upward with the tip of the screwdriver (this releases the snap catch). Remove the cover. Pull off the fuse retainer (25) toward the front and replace the defective fuse. Attach the fuse retainer. Set the PCB cover in place and snap it in. Cables may not be clamped when setting the cover in place. … .2 Fault messages For a list of the error messages refer to the wiring diagram DCU1, DCU1-2M. 42 Slimdrive SC/Slimdrive SC-FR 2M Troubleshooting 43 Germany GEZE Sonderkonstruktionen GmbH Planken … 97944 Boxberg-Schweigern Tel. +49 (0) 7930-9294-0 Fax +49 (0) 7930-9294-10 E-Mail: sk.de@geze.com Germany GEZE GmbH Niederlassung Nord/Ost Bühringstraße … 13086 Berlin (Weissensee) Tel. +49 (0) 30-47 89 90-0 Fax +49 (0) 30-47 89 90-17 E-Mail: berlin.de@geze.com Germany GEZE GmbH Niederlassung West Nordsternstraße 65 45329 Essen Tel. +49 (0) 201-83082-0 Fax +49 (0) 201-83082-20 E-Mail: essen.de@geze.com Germany GEZE GmbH Niederlassung Mitte Adenauerallee … 61440 Oberursel (b. Frankfurt) Tel. +49 (0) 6171-63610-0 Fax +49 (0) 6171-63610-1 E-Mail: frankfurt.de@geze.com Germany GEZE GmbH Niederlassung Süd Reinhold-Vöster-Straße 21-29 71229 Leonberg Tel. +49 (0) 7152-203-594 Fax +49 (0) 7152-203-438 E-Mail: leonberg.de@geze.com Germany GEZE Service GmbH Reinhold-Vöster-Straße 25 71229 Leonberg Tel. +49 (0) 7152-9233-0 Fax +49 (0) 7152-9233-60 E-Mail: service-info.de@geze.com Germany GEZE Service GmbH Niederlassung Berlin Bühringstraße … 13086 Berlin (Weissensee) Tel. +49 (0) 30-470217-30 Fax +49 (0) 30-470217-33 E-Mail: service-info.de@geze.com Austria GEZE Austria GmbH Wiener Bundesstrasse 85 5300 Hallwang b. Salzburg Tel. +43-(0)662-663142 Fax +43-(0)662-663142-15 E-Mail: austria.at@geze.com Baltic States GEZE GmbH Baltic States office Dzelzavas iela 120 S 1021 Riga Tel. +371 (0) 67 89 60 35 Fax +371 (0) 67 89 60 36 E-Mail: office-latvia@geze.com GEZE GmbH P.O.Box 1363 Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Benelux GEZE Benelux B.V. Leemkuil … Industrieterrein Kapelbeemd 5626 EA Eindhoven Tel. +31-(0)40-26290-80 Fax +31-(0)40-26 290-85 E-Mail: benelux.nl@geze.com Bulgaria GEZE Bulgaria - Trade Representative Office 61 Pirinski Prohod, entrance „B“, 4th floor, office 5, 1680 Sofia Tel. +359 (0) 24 70 43 73 Fax +359 (0) 24 70 62 62 E-Mail: office-bulgaria@geze.com China GEZE Industries (Tianjin) Co., Ltd. Shuangchenzhong Road Beichen Economic Development Area (BEDA) Tianjin 300400, P.R. China Tel. +86(0)22-26973995-0 Fax +86(0)22-26972702 E-Mail: Sales-info@geze.com.cn China GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai Unit 25N, Cross Region Plaza No. 899, Ling Ling Road, XuHui District 200030 Shanghai, P.R. China Tel. +86 (0)21-523 40 960 Fax +86 (0)21-644 72 007 E-Mail: chinasales@geze.com.cn China GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou Room 17C3 Everbright Bank Building, No.689 Tian He Bei Road 510630 Guangzhou, P.R. China Tel. +86(0)20-38731842 Fax +86(0)20-38731834 E-Mail: chinasales@geze.com.cn China GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing Room 1001, Tower D Sanlitun SOHO No. 8, Gongti North Road, Chaoyang District, 100027 Beijing, P.R.China Tel. +86-(0)10-5935 9300 Fax +86-(0)10-5935 9322 E-Mail: chinasales@geze.com.cn China GEZE Industries (Tianjin) Co., Ltd. Branch Office Singapore 21, Bukit Batok Crescent, No. 23-75, Wcega Tower, Singapore 658065 Tel. +65-6846 1338 Fax +65-6846 9353 E-Mail: gezesea@geze.com.sg France GEZE France S.A.R.L. ZAC de l’Orme Rond RN 19 77170 Servon Tel. +33-(0)1-606260-70 Fax +33-(0)1-606260-71 E-Mail: france.fr@geze.com Tel.: 0049 7152 203-0 Fax.: 0049 7152 203-310 www.geze.com Hungary GEZE Hungary Kft. Bartók Béla út 105-113. Budapest H-1115 Tel. +36 (1) 481 4670 Fax +36 (1) 481 4671 E-Mail: office-hungary@geze.com Iberia GEZE Iberia S.R.L. Pol. Ind. El Pla C/Comerc, 2-22, Nave 12 08980 Sant Feliu de Llobregat (Barcelona) Tel. +34(0)9-02194036 Fax +34(0)9-02194035 E-Mail: info@geze.es India GEZE India Private Ltd. MF2 & 3, Guindy Industrial Estate Ekkattuthangal Chennai - 600 097 Tamilnadu Tel. +91 (0) 44 30 61 69 00 Fax +91 (0) 44 30 61 69 01 E-Mail: office-india@geze.com Italy GEZE Italia Srl Via Giotto, … 20040 Cambiago (MI) Tel. +3902950695-11 Fax +3902950695-33 E-Mail: italia.it@geze.com Italy GEZE Engineering Roma Srl Via Lucrezia Romana, 91 00178 Roma Tel. +3906-7265311 Fax +3906-72653136 E-Mail: roma@geze.biz Kazakhstan GEZE Central Asia 050061, Almaty, Kasakhstan Rayimbek ave. 348, A, office 310 Tel. +7 (0) 72 72 44 78 03 Fax +7 (0) 72 72 44 78 03 E-Mail: office-kazakhstan@geze.com Poland GEZE Polska Sp.z o.o. ul. Annopol 21 03-236 Warszawa Tel. +48 (0)22 440 … 440 Fax +48 (0)22 440 … 400 E-Mail: geze.pl@geze.com Romania GEZE Romania S.R.L. IRIDE Business Park Building nr. 10, level … Str. Dimitrie Pompei nr. 9–9a RO-020335 Bucharest, sector … Tel. +40 (0) 316 201 257 Fax +40 (0) 316 201 258 E-Mail: office-romania@geze.com Russian Federation GEZE GmbH Representative Office Russia Kolodesnij pereulok3, str. 25 Office Nr. 5201-5203 107076 Moskau Tel. +7 (0) 49 55 89 90 52 Fax +7 (0) 49 55 89 90 51 E-Mail: office-russia@geze.com Scandinavia GEZE Scandinavia AB Mallslingan 10 Box 7060 18711 Täby, Sweden Tel. +46(0)8-7323-400 Fax +46(0)8-7323-499 E-Mail: sverige.se@geze.com 116719-04 Scandinavia GEZE Norway Industriveien 34 B 2072 Dal Tel. +47(0)639-57200 Fax +47(0)639-57173 E-Mail: norge.se@geze.com Scandinavia GEZE Finland Postbox 20 15871 Hollola Tel. +358(0)10-4005100 Fax +358(0)10-4005120 E-Mail: finland.se@geze.com Scandinavia GEZE Denmark Mårkærvej 13 J-K 2630 Taastrup Tel. +45(0)46-323324 Fax +45(0)46-323326 E-Mail: danmark.se@geze.com South Africa DCLSA Distributors (Pty.) Ltd. 118 Richards Drive, Midrand, Halfway House Ext. 111 P.O. Box 7934 Midrand 1685 Tel. +27(0)113158286 Fax +27(0)113158261 E-Mail: info@dclsa.co.za Switzerland GEZE Schweiz AG Bodenackerstrasse 79 4657 Dulliken Tel. +41-(0)62-2855400 Fax +41-(0)62-2855401 E-Mail: schweiz.ch@geze.com Turkey GEZE GmbH Türkiye - İstanbul İrtibat Bürosu Ataşehir Bulvarı, Ata 2/3 Plaza Kat: … D: 84 Ataşehir Kadıköy / İstanbul Tel. + 90 (0) 21 64 55 43 15 Fax + 90 (0) 21 64 55 82 15 E-Mail: office-turkey@geze.com Ukraine Repräsentanz GEZE GmbH Ukraine ul. Viskoznaya, 17, building 93-B, office 12 02094 Kiev Tel. +38 (0) 44 49 97 725 Fax +38 (0) 44 49 97 725 E-Mail: office-ukraine@geze.com United Arab Emirates/GCC GEZE Middle East P.O. Box 17903 Jebel Ali Free Zone Dubai Tel. +971(0)4-8833112 Fax +971(0)4-8833240 E-Mail: geze@emirates.net.ae United Kingdom GEZE UK Ltd. Blenheim Way Fradley Park Lichfield Staffordshire WS13 8SY Tel. +44(0)1543443000 Fax +44(0)1543443001 E-Mail: info.uk@geze.com

GC 335 active infrared safety sensor

GC 335 Active infrared safety sensor Instruction sheet GB Konformitätserklärung Hersteller: Manufacturer: Fabricant: Declaration of Comformity Déclaration de conformité GEZE GmbH Reinhold-Vöster-Str. 21 - 29 D-71229 Leonberg Produktbezeichnung: GEZE-Aktiv-Infrarot Sicherheitssensor Product identifier: TYP: GC 335 Désignation du produit: Erklärung (Declaration, Déclaration): Der GEZE-Sicherheitssensor entspricht bei bestimmungsgemäßer Verwendung den grundlegenden Anforderungen der nachfolgend genannten Richtlinien. The GEZE-active infrared safety sensor is, by the directed application, in accordance with the  essential requirements of the following directives. Le détecteuer de sécurisation infrarouge actif de GEZE correspondent en cas d’utilisation  appropriée aux exigences de la directives suivante. • Maschinenrichtlinie (Machines Directive, Directive relative aux machines) 2006/42/EG Benannte Stelle (Notified Body): TÜV NORD CERT GmbH & Co. KG, Kennnummer 0044, Langemarckstraße 20, 45141 Essen EG-Baumusterprüfbescheinigung (EC Type Certificate) Nr. 44 205 13095702 Bevollmächtigt zur Zusammenstellung der technischen Unterlagen: GEZE GmbH, Anschrift s.o. • EMV-Richtlinie (EMV Directive, Directive CEM) 2004/108/EWG Folgende europäische Normen sind angewandt (the following European standards have been applied, les normes européennes suivantes sont appliquées): • EN 61000-6-2:2005 • EN 61000-6-3:2007/A1:2011 • EN 12978:2003+A1:2009 • EN ISO 13849-1:2008 • EN 16005:2012 Folgende nationale Normen sind angewandt  (the following national standards have been applied. Sont appliquées les normes nationals) • DIN 18650-1:2010 • DIN 18650-2:2010 Dokumentation und Betriebsanleitung  (Documentation and Operating Instrutions, Documentation et instructions de service): Die Konformitätserklärung und die Betriebsanleitung sind dem Produkt beigefügt. Produkt- und Konformitätsdokumentation sind bei GEZE GmbH archiviert. The declaration of conformity and operating instructions are included with the product. The product and conformity documentations have been archived at GEZE GmbH. La déclaration de conformité et les instructions de service sont jointes au produit. Les documents relatifs au produit et à son conformité sont archivés chez GEZE GmbH. Dokumentationsverantwortlicher war: Peter Igl / TBP5, Tel: +49(0)7152/203-0 The following party was responsible for the documentation: Peter Igl / TBP5, Tel: +49(0)7152/203-0 Responsable de la documentation: Peter Igl / TBP5, Tél: +49(0)7152/203-0 Bedienungsanleitung (User instructions, Mode d’emploi): Die Bedienungsanleitung in den europäischen Amtssprachen liegt vor und ist in der Betriebsanleitung abgelegt. The user instructions are available in the European official languages have been deposited in  the operating instruction. Le mode d’emploi est disponible dans les langues officielles européennes et est joint aux  instructions de service. Leonberg, den 02. September 2013 … 2 … Design of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Description of Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Installation and initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Setting the monitoring Beam - closing Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Optical Setting of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … 4 Detection Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … 5 Master / Slave Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Difference between Master and Slave Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Installing Master / Slave Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … Removing the Configuration Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … 6 Fault analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . … 7 Technical data / connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 … Assignment of the Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 … Components of GC 335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 … Disposal, Repair, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 This manual is for V.01 device version General information EN This symbol points out German standard  DIN 18650 / EN 16005 to the user. All points described there are required to fulfill German standard  DIN 18650 / EN 16005. This symbol points out important notes to the user. … 1 Design of the device Figure … Figure … Internal design of the device Design of the master module a Removable housing cover b Aluminum section c Module holder d Handle to set the angle of inclination (chassis lever) e f g h Figure … Design of the slave module i j … Function display for detection Screw for mechanical setting of the detection range Screw to secure the angle of inclination Headless screw to secure the module holder Terminal block for supply voltage, output and test input Configuration bridge k Infrared transmitter l Infrared receiver m Flat cable n Module connector o Profile seal q End caps Figure … Connection of two modules Figure … Installation of the module holder and of the profile seal … Description of Function The GC 335 is an active infrared triangulation scanner. The GC 335 has been designed for detection traveling on the door leaf. EN The intended use of GC 335 is to secure automatic swinging door in keeping with German standard DIN 18650 / EN 16005. If used as intended, the sensor shall influence the door movement through the safe door control only and not by direct intervention as only the entirety of safe door control and sensor constitute a protective device of Category … EN 954/1. The modification of the construction/ arrangement of the installation without consultation with the manufacturer could lead to dangerous situations. … Principle of Operation … Installation and initial Operation Any objects entering the protected area will be detected by the infrared beams and will cause the relay outputs to be switched off. The beam spot produced by the infrared beam on the ground is approx. 1,1 cm x 8,3 cm in size (at a mounting height of approx. … m). The angle of the two lens systems can be modified by an adjustment mechanism. A detection range (detection height of objects) of up to a maximum of … m can be set. The sensing range of the device is set to maximum at the factory. The device has been fitted with an optical adjusting tool. The sensor reacts to objects in the detection range largely independently of the surface color and structure. Reflecting and very dark objects are detected as well. Several sensors can be operated in a master and slave combination in order to be able to adapt the area protected to the prevailing conditions. By means of a six-pole screw terminal the master module is connected to the door control. The slave modules are connected to and supplied by the master module by means of flat cables. The master module and the slave modules are located in an aluminum profile together. … Installation Check List … .1 Installation of Aluminum Section 1. 2. Push the module holder (c) into the aluminum profile (b) and position the module holder at the points where the modules will be mounted later. Drill the fastening holes in the middle between the module holders (in Fig. … grayed surface). Make sure that no chips remain in the aluminum section. Seal the borehole when fastening in such a way that no dripping water can penetrate. Mechanical information which may facilitate the positioning of screws: … mm 100 mm 290 mm 480 mm 670 mm 860 mm GC335 GC335 GC335 GC335 GC335 100 mm Figure … 3. 190 mm 190 mm 190 mm 190 mm Mounting the aluminum section Only use screws with a flat head to fasten the aluminum section, and mount the aluminum section (b) at the intended mounting height (maximum … m). … .2 Installation of the Module 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Set the transmitters of the modules identically at all modules to be used (cf. Figure … ). -> For this purpose, push the transmitter adjustment always in direction of the flat conductor cable (the flat conductor cable side is opposite the closing edge). Connect all required flat conductor cables to the modules prior to the installation of the modules. Please make sure that the master module is always located on the hinge plate side. Connect the terminal screw (i) of the master module to the transition cable of the door control. Place the modules between the module holders (c). Subsequently use the screw M2.5 (h) to screw down to the module holder (cf. Figure … ). Use nippers to cut the configuration bridge (j) out of the PCB of the last module (last slave module or individual master module) (cf. Chapter 5). Set the angle of inclination and the detection range in keeping with Chapter … . Place the housing orifice (a). Subsequently screw down the end caps. Finally, check the detection range for each beam. The transition cable to the door control can be passed through the end cap by means of a cable bushing. If you use the accessories "GC 335 Ergänzungskit IP54", please fix a double-faced scotch tape between the profile and the mounting surface. This avoids the intrusion of water through the drills of the sensor profile. Setting the monitoring Beam - closing Edge Set the transmitting or receiving beam upright in order to secure the closing edge as best as possible. Position … leading edge Position … Figure … Transmitter Transmitter leading edge … Explanation of the monitoring beam setting at the closing edge Use two lock position to set a monitoring edge flush on the left or right side of the transmitter (cf. Figure … .). Figure … Setting the monitoring beam to the closing edge In the factory default setting, all transmitter modules are preset to position … and the sensing range to maximum. Position … means that the transmitter is straight and the closing edge is on the left (cf. Figure … left). Make sure that the transmitters are all set identical in case of several slave modules (identical lock position of the transmitter) ! The master module has to have the same transmitter setting as well. … Optical Setting of the Sensor You can swivel the detection field away from the door or towards the door by setting the angle of inclination. The angle of inclination can be varied continuously from 0° to + 25°. Use the handle on the chassis metal to set the angle of inclination. For the adjustment of the angle of inclination use the M3 screw (g) at the top of the module holder. 25˚ Figure … 0˚ Setting the angle of inclination Use the detection range screw (f) to adjust the detection range. By turning the detection range screw (f) with a screwdriver and the displacement of the receiver lens caused, the detection range can be set. An optical adjustment tool (LED green / red (p)) facilitates the exact adjustment of the detection range over the ground. If the sensor is not used for protection in keeping with German standard DIN 18650 / EN 16005, a higher adjustment (no more than 80 cm) is possible. Figure … Adjustment of the detection range LED display: LED red: LED green: Lens has been detected. Free protected area and the sensor sees the ground. EN If used as a means of protection in keeping with German standard DIN 18650 / EN 16005, the angle of inclination and the detection range have to be adjusted as follows: Use the optional calibration tool (test card and square) for adjustment. Detection range adjustment of the Sensor: 1. 2. 3. 4. Use the chassis lever to set the module to the first marking line on the module holder (cf. Illustration … ), and use the M3 screw to fasten (g). Turn the detection range screw (f) counterclockwise until the overturn protection is activated (slight "clicking" noise). Now the maximum detection range has been set. Now use the test card and place it on the test specimen in such a way that it lays 12,5 cm above the ground. Turn the detection range screw clockwise until the LED display just switches from red to green (if necessary turn back to red and then clockwise to just into green). The detection range adjustment is thus completed. … Angle of Inclination of the Sensor: Lay the test card on the ground with the marking parallel to the door. Rest the test specimen to the marking on the side of the door (cf. Figure … ). The sensor points down vertically. Use the chassis lever to swivel the sensor forward until it detects the test specimen raised by 20 cm (LED = red). Swivel the sensor further to the front until it just sees the ground again (LED switches from red to green). Now use the M3 screw (g) to attach the module to the module holder. The angle of inclination has now been set. This setting is now completed. 7. 8. 9. 10. 20 cm 5. 6. Checking the Detection range adjustment 11. Use the test card to check the detection range adjustment once again. 12 Marking on test card Figure 3.6Positioning the test specimen EN … For the operation as a safety sensor in keeping with German standard  DIN 18650 / EN 16005, the detection range has to be set to approx. 12,5 cm ± … cm over the ground. The following sensor characteristics do not conform to the safety regulations outlined in the EC declaration of conformity: - The distance between the modules and the main locking edge is greater than 10 cm. - Gaps are left between the modules. - The right/left adjustment position of the modules is not aligned with the main locking edge. - The modules are set to a sensing height greater than 20 cm above ground level. Detection Field Depending on the requirement and the door width, a master module can be supplemented with up to seven slave modules. We recommend to adjust the straight transmitting / receiving beam of the corresponding sensor module no further than 10 cm away from the closing edge. .Figure … renders information on the installation for different door leaf widths. 750 mm Slave Slave Master GC335 GC335 GC335 Slave Slave Slave Master GC335 GC335 GC335 GC335 Slave Slave Slave Slave Slave Master GC335 GC335 GC335 GC335 GC335 GC335 900 mm closing edge 1400 mm 100 mm 750 mm Width of door leaf 900 mm Width of door leaf 1400 mm Width of door leaf Figure … Detection field The wider the door leaf is, the more slave modules are required. … 5 Master / Slave Operation … Difference between Master and Slave Module … It is possible to fit up to seven additional slave modules, apart from one master module. The differences between the master module and the slave module are as follows: Master module: with relay; 6-pole connector; one red socket Slave module: no relay; no 6-pole connector; two red sockets Installing Master / Slave Module Make sure that the chassis neatly locks into the module holder during the installation of the master module and the slave module. Figure … Master / slave module The chassis plate has to lock into the module holder as follows: Figure … Installing master / slave module • Please make sure that the arbor of the module holder locks into the borehole of the chassis safely. The chassis clip has to be visible in the middle of the module holder (Figure … Circle). • Connect the master module only by means of the 6-pole terminal (i) to the door control. • Connect the master module with the 24 cm flat cables provided for the purpose. … Removing the Configuration Bridge … Fault analysis Disconnect the configuration bridge (j) at the last slave module or on the last slave module's PCB or on the master module's PCB. Disconnect the bridge when the sensor is not powered. Before carrying out this step, touch the chassis lever. Figure … Configuration bridge Error The sensor does not initialize or react. The door opens and closes cyclically. The door opens and closes sporadically. Test unit is not recognized. Table … Cause Remedy Supply voltage is not correct. Check the voltage supply. • The sensor is disturbed by the movement of the door. • The door leafs are detected by the sensor. • The door movement causes vibrations. • There are objects in the detection field which move in the air current. • The detection range has been wrongly set. • The angle of inclination has been wrongly set. • Change the adjustment angle. • Check the attachment of the sensor. • Remove the objects. • Check the detection range and the test card. • Readjust the angle of inclination (cf. Chapter … ). Fault analysis … 7 Technical data / connection diagram General data Detection range min. Detection range max. Light transmitter Black/white difference (6 % / 90 %) Marking Number of beams Mode of operation Diameter of the light spot Displays/operating elements Function display Operating components Electrical data Operating voltage No-load current I0 … ... 1,500 mm … ... 2,500 mm IRED < … % at a detection range of 2,000 mm CE, TÜV Number of sensor modules GC 335 mounted Background evaluation 1,1 cm x 8,3 cm at a detection range of … m for each module LED red / green (cf. chapter titled Functional displays) Detection range adjustment 24 VDC ± 20 % Master: <75 mA Slave: <65 mA Input Test input Output Switching type Signal output Switching voltage Switching current Response time Maximum length of the connecting cables Connection diameter Optical data Light wave length Classification according to EN 62471 Minimum degree of reflection of the floor Minimum degree of reflection of the objects to be recognized Mutual interference (cross-talk) Resolution Functional safety related parameters Safety Integrity Level (SIL) Category Performance level (PL) BWS-Typ Ambient conditions Ambient temperature Humidity at 20° Celsius Humidity at 60° Celsius Mechanical data Housing length L Mounting height Protection type Connection 10 -3 V ... +5 VDC or open: Test off +11 V...+24 V DC ± 20 % Test on Relay released when objects are inside the detection range. Relay, … changeover unit V ... 30 VAC / VDC 0.001mA ... … A 70 ms 30 m … mm ... … mm (AWG26-16) Cu single/multicore 875 nm ± 15 nm free group 6% 0% No CA Reference body DIN 18650-1 / EN 16005 applicable in all positions SIL … Cat. … PL c Typ … -10° Celsius ... 50° Celsius (263 K ... 323 K) < 90 % < 50 % min. 310 mm max. 2,500 mm IP52 Screw terminal Material Housing Light exit Aluminum / ABS PMMA Table … Technical data Assignment of the Connections Pin Assignment … - … GND (0 V) … + … UB +24 VDC ± 20 % … Relay - center contact … Relay breakcontact … Relay make contact … Test input … 4 … 6 TE Explanation: Relay: • Relay is inactive during detection • Relay is active in free detection field Test input: • Test input is inactive at:U_low = -3 V ... +5 VDC • Test input is active at: U_high = +11 V ... +24 V DC ± 20 % … Components of GC 335 Part Numbers 128074 128065 120190 Table … Description GC 335, MASTERMODUL GC 335, SLAVEMODUL Prüfkörper GC 335 Components of GC 335 Disposal, Repair, Maintenance Disposal Dispose of the useless device in keeping with the applicable national legal regulations. For example, take the sensor to a pertinent collection point for electronic waste. Repair Defective device may be repaired by the manufacturer only. Servicing Observe the applicable national regulations for servicing. The sensor is maintenance-free by and large. Nonetheless, check the technical safety of the sensor system in regular intervals, watching out for damage of the housing in particular. If it has to be assumed that a safe operation is no longer possible, the sensor system has to be shut down and secured against unintentional operation. Check the sensor for soiling occasionally. In order to clean the sensor, use a dry or moist soft cloth to wipe across the sensor in regular intervals. This action will ensure an optimal function. The housing is made of plastic. 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